Processing custom injection molds for injection molding

Exterior Measurement460"420"260mmWeight~40100KGRated VolitageAC220VCurrent5.4AFrequency 60нzworking Medium46# Anti-wear hydraulic oilAir Pressure(5-7.5) Kat/cm²Ambient Temperature5-50ºCOutput Pressure100 using air pressure (±5%) , or 500KG~750KGPeriod Rangewithin 999sHigh Voltage Response Ti

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Machining Custom Plastic Injection Mould Plastic Injection Molding
Exterior Measurement460"420"260mm
Weight~40100KG
Rated VolitageAC220V
Current5.4A
Frequency 60нz
working Medium46# Anti-wear hydraulic oil
Air Pressure(5-7.5) Kat/cm²
Ambient Temperature5-50ºC
Output Pressure100 using air pressure (±5%) , or 500KG~750KG
Period Rangewithin 999s
High Voltage Response Time0.01S
Number of Controllable Timingssingle
Module Parameter Memory Functionoil pressure warning alarm
Machining Custom Plastic Injection Mould Plastic Injection Molding

Instruction:
1. The power-module delivers the high-pressure oil to high-pressure valve group .
2.Touch the switch and produce the time when moves, set up time as PLC controller.
3.High-Press valve open/close time,Receive Set Up time as PLC Controller.
4.According to PLC controller is High-Press Set up time and control information artificially, direct micro
cylinder upward or downward .

5. Micro oil-cylinder column and mold part of the function is connected

                                                           
Mould making is beneficial to the new thinking of injection molding production
1. Traditional Mold:
 (A)Depending on the molding cycle to open and close the mold to drive the body action Weakness:
Because of the
limitation of the mold the start and end time of the action is not controlled
(B)Use oil pressure signal from mold-forming machine to complete the action.Weakness:
a. Process is cumbersome and time-consuming
b. Traditional oil cylinder is too big, thus the mold-forming machine must be replaced with bigger
ones as well, incurring more cost and resource
2.Miniature high-pressure oil cylinder mold:
(A). Plug-in power system at any point in time to complete the automated actions
(B). Effectively reducine the size of the cylinder allowing space for flexible design with the high
pressure oil autput.

(C). Suitable for 220 degree high temperature environment, From another point of view, if the
core side space is limited, thecavity side can
also provide the design space.

(D). Hydraulic system output is greater than the general molding machine oil pump
500kg/cm2>140kg/cm2
.

Second. The source of automation, mold is the leader
1.  Increase of manpower and material resources in after-processing:
  The increasing cost of manpower and material resources causes the after-processing to be
expensive.In order to overcome the shortcomings of the existing technology, we developed a new
structure to cut off water from the nozzle automatically
2. Limitations of Traditional Mold-making:
  The appearance of injection molding products is due to defects, low yield, difficult to make molds,
which leads to expensive process costs.
3. After injection molding product appearance defect exception bottlenecks, reduce processing
costs of inputs:
  Mold is the starting point of automation, mold technology innovation endlessAutomated production
is the best methods of enterorise to reduce the cost and improve the competitiveness
                                         
                                   In Mold Automatic Control Ability
1.Automatic hotcutter in mould: Automatic hot-cutter in mould. redyce labor costs, improve
product yield.
2.Punching in mould: punching in mould can ellminate weld line
3.Packing in mould:lmproved shrinkage.
4.Forced vent in mould:Eliminate trapped gas, bubble, stable forming condition
5.Timing control in mould:Adjust the weld location
6.Simplified mechanism in mould:Reduce mold cost.
7.Extrusion in mould:Eliminate flow mark and wed line.

Machining Custom Plastic Injection Mould Plastic Injection Molding
 

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